How to Use Fiber Laser Cutting Machine for Metal: A Comprehensive Guide
Introduction
Fiber laser cutting machines have revolutionized the metal fabrication industry with their precision, speed, and efficiency. If you are new to using fiber laser cutting machines, this comprehensive guide will walk you through the steps, from setup to the actual cutting process.
Setup and Calibration
Step 1: Power and Safety
Ensure that the machine is properly grounded and connected to a reliable power source. Familiarize yourself with the safety procedures and wear appropriate protective gear.
Step 2: Material Placement
Securely place the metal sheet or object that needs to be cut on the machine bed. Ensure that it is properly aligned and clamped in place to prevent any movement during cutting.
Step 3: Machine Calibration
Calibrate the laser cutting machine by checking the focus length and making any necessary adjustments. This step is crucial for obtaining precise cutting results.
Preparing for Cutting
Step 1: Design and Programming
Create or import the design you want to cut using a compatible software program. Make sure the dimensions and settings are correctly configured for your specific metal and desired outcome.
Step 2: Set Cutting Parameters
Based on the material type, thickness, and cutting requirements, set the appropriate laser power, cutting speed, and assist gas pressure. Consult the machine’s user manual or seek expert advice if needed.
Cutting Process
Step 1: Homing
Ensure that the laser head is in the home position, ready for the cutting process. This step helps to maintain accuracy and consistency during cutting.
Step 2: Start Cutting
Initiate the cutting process by selecting the appropriate program or file from the machine’s control panel. Supervise the process and monitor the cutting quality and progress.
Step 3: Finishing and Inspection
Once the cutting is complete, remove the cut metal pieces from the machine bed and inspect them for accuracy and quality. Make any necessary adjustments for subsequent cuts if required.
FAQs
Q: Can fiber laser cutting machines cut any metal?
A: Fiber laser cutting machines are highly versatile and can cut various metals such as stainless steel, carbon steel, aluminum, brass, and copper.
Q: How accurate are fiber laser cutting machines?
A: Fiber laser cutting machines offer exceptional accuracy, typically within a range of 0.1mm to 0.5mm depending on the machine’s specifications and proper calibration.
Q: Is it necessary to use assist gas with fiber laser cutting machines?
A: Yes, using assist gas such as oxygen, nitrogen, or compressed air is essential to blow away the molten metal and achieve clean and precise cuts, especially for thicker materials.